A very simple DIY solar-powered USB charger

Summary of A very simple DIY solar-powered USB charger


This article details a simple DIY solar-powered USB charger built to charge a TP-Link 10400mAh power bank. The project uses a 6V/3.5W solar panel connected directly to a TD1410-based 5V buck converter module, requiring only two wires for assembly. The author notes the setup costs under $8 and highlights the module's built-in polarity protection and plastic enclosure.

Parts used in the DIY Solar-Powered USB Charger:

  • TP-link 10400mAh USB Power Bank
  • 6V/3.5W solar panel
  • TD1410-based 5V buck converter module
  • Two connecting wires
  • Plastic enclosure (included with the module)

Yesterday, I built a very simple DIY solar-powered USB charger for my TP-link 10400mAh USB Power Bank. All I needed was a 6V/3.5W solar panel and the TD1410-based 5V buck converter module. I bought both of them on Aliexpress for less than $8.

A very simple DIY solar-powered USB charger
Simplest DIY solar-powered USB charger

It was one of the easiest projects I built. All I needed to do was to connect the input of the 5V step-down buck converter to the output of the solar panel using two wires.
Connections between the 5V buck converter and solar panel
Connections between the 5V buck converter and solar panel

From TD1410 datasheet,

The TD1410 is a 380 KHz fixed frequency monolithic step down switch mode regulator with a built in internal Power MOSFET. It achieves 2A continuous output current over a wide input supply range with excellent load and line regulation. The device includes a voltage reference, oscillation circuit, error amplifier, internal PMOS and etc.

For 5V output from TD1410, the input voltage can range from 5.5V to 20V (from the datasheet). I measured the solar panel open-circuit voltage under sunny conditions to be ~ 6.5V. Under the load of 200 mA, the solar panel output voltage was reduced to ~6.0V. The TD1410-based 5V buck converter module that I purchased on Aliexpress already has a diode at its input for polarity protection. So I didn’t need any extra diode for the solar panel output as it directly goes to the input of the buck converter. The nice thing about this buck converter is it has a USB-A female port for output, which is same as found in standard USB chargers. It also comes with a plastic enclosure (see pictures below).
For more detail: A very simple DIY solar-powered USB charger
 

Quick Solutions to Questions related to DIY Solar-Powered USB Charger:

  • What components are required to build this charger?
    You need a 6V/3.5W solar panel, a TD1410-based 5V buck converter module, and two wires.
  • How much did the parts cost?
    The solar panel and buck converter were purchased on Aliexpress for less than $8.
  • Does the buck converter require an extra diode for the solar panel?
    No, the module already has a built-in diode at its input for polarity protection.
  • What is the input voltage range for the TD1410 to output 5V?
    The input voltage can range from 5.5V to 20V according to the datasheet.
  • What was the measured voltage of the solar panel under load?
    Under a 200 mA load, the solar panel output voltage reduced to approximately 6.0V.
  • Does the buck converter module include a standard USB port?
    Yes, it features a USB-A female port for output similar to standard chargers.

About The Author

Ibrar Ayyub

I am an experienced technical writer holding a Master's degree in computer science from BZU Multan, Pakistan University. With a background spanning various industries, particularly in home automation and engineering, I have honed my skills in crafting clear and concise content. Proficient in leveraging infographics and diagrams, I strive to simplify complex concepts for readers. My strength lies in thorough research and presenting information in a structured and logical format.

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